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A circular economy for hydrovac slurry

The material that comes out of the ground on a hydrovac job can go back into use. This is how a load moves through EcoVac, what it becomes, and where each part goes next.

Separation and water treatment tanks inside the EcoVac facility

What's in a load

Hydrovac excavation uses pressurized water to break up soil and a vacuum to lift it into the truck. The result is mostly water, carrying stone, sand, silt and clay from whatever ground the crew was working in. In the GTA that often looks a lot like the material a pit or quarry sells.

The mix changes from job to job. A load from a utility locate in a residential boulevard is different from one pulled out beside a highway. That variation is why separation matters: each material behaves differently, so it's handled differently.

Two ways a load can go

The linear route runs excavate, haul, dispose. The solids end up out of use, and the water is gone.

The circular route runs excavate, haul, separate, recover, reuse. The solids go back into construction and the water goes back into the trucks that brought it. That second route is the one EcoVac is built around.

The hydrovac material loop Excavate on the jobsite, haul to EcoVac, separate, recover stone, sand and clay for construction reuse, and return treated water to refill hydrovac trucks for the next excavation. ExcavateOn the jobsite HaulTo Toronto SeparateScreen, wash, press Stone Sand Clay Treated water ReuseConstruction Treated water refills outgoing trucks for the next job
The loop: solids go back into construction, water goes back into the trucks. Illustrative; stage details simplified.

How the separation works

Each stage takes out one kind of material, from coarsest to finest, so what's left at the end is water.

1

Screening

The load lands on screens that lift out stone and coarse gravel. Everything finer passes through with the water.

2

Washing

Stone and sand are washed as they move, so silt and clay are carried on into the water rather than left coating the product.

3

Fines recovery

The finest solids are taken out of the water and pressed into a stackable clay.

4

Water treatment

The remaining water is treated on site, then reused in the process and to refill trucks.

Where each material goes

Every recovered stream has its own uses. Suitability for a given job depends on that project's requirements and the material's current documentation.

Recovered stone

Washed, screened aggregate for construction, backfill and other applications where a recovered product meets the specification.

Stone details

Recovered sand

Washed and separated from fines. Suited to bedding, backfill, road work and applications that call for a consistent sand.

Sand details

Recovered clay

Fine solids pressed and managed as their own stream, directed to reuse where the requirements are met.

Clay details

Treated water

Separated and treated on site. Reused in the process and available to refill outgoing hydrovac trucks.

Treated water details
Water clarification equipment at EcoVac

Water closes the loop

Hydrovac excavation depends on water, and water is the largest part of every load that comes in.

Once the solids are out, that water is treated and put back to work: in our own process, and in the tanks of outgoing trucks at the fill point. A crew that tips and refills at EcoVac leaves ready for the next job, and less fresh water is drawn to do it.

More about treated water

Distance matters too

A load that's driven an hour out of the city to a rural receiving site burns fuel and a crew's time both ways. A central receiving facility in Toronto shortens that trip for most GTA jobs, which is a practical saving and a smaller footprint for the same work.

The honest limits

No recovery process is perfect. Composition varies from load to load, some residual material remains after any process, and every recovered material still has to suit the job it's going to. We don't publish diversion percentages until we can back them with verified figures, and we won't describe a material as suitable for an application its documentation doesn't support.

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